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Process (Recycling chain)

Scope and Importance

Raw material / Capability

Logistics

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Services Offered

Process (Recycling chain):-

Structure and main steps in the recycling chain

The recycling chain (process) for e-waste consists of three main subsequent steps:

1. collection
2. sorting/dismantling and pre-processing (incl. sorting, dismantling, mechanical treatment) and
3. end-processing (incl. refining and disposal).
Usually for each of these steps specialized operators/plants exist. The efficiency of the entire recycling chain depends on the efficiency of each step and on how well the interfaces between these interdependent steps are managed.

1. Collection: collection of e-waste is crusial important part of recycling chain. This is major responsibility of us to collect the e-waste and scrap material for every source such as individual, corporate, institution, government bodies, formal and informal sector to avoide landfill and to keep our environment clean and green. When no devices are collected, the feed material to dismantling, preprocessing and end-processing facilities is lacking and a recycling chain cannot be established. The collected equipment is sorted and then enters a pre-treatment step.

2. Dismantling and pre-processing: The aim of dismantling and pre-processing is to liberate the materials and direct them to adequate subsequent final treatment processes. To separate furious , non furious, hazardous and non hazardous. Hazardous substances have to be removed and stored or treated safely while valuable components/materials need to be taken out for reuse or to be directed to efficient recovery processes. This includes removal of batteries, capacitors etc. prior to further (mechanical) pre-treatment. The batteries from the devices can be sent to dedicated facilities for the recovery of cobalt, nickel and copper. For devices containing ODS such as refrigerators and air-conditioners, the de-gassing step is crucial in the pre-processing stage as the refrigerants used (CFC or HCFC in older models) need to be removed carefully to avoid air-emissions. For CRT containing appliances (e.g. monitors and TVs) coatings in the panel glass are usually removed as well before end-processing . LCD monitors with mercury-containing backlights need special care too, as the backlights need to be carefully removed before further treatment.
The circuit boards present in ICT equipment and televisions contain most of the precious and special metals as well as lead (solders) and flame retardant containing resins. They can be removed from the devices by manual dismantling, mechanical treatment (shredding and sorting) or a combination of both. Manual removal of the circuit boards from telecommunication and information technologies (IT) equipment prior to shredding will prevent losses of precious and special metals and offers advantages.
An intermediate approach to the removal of hazardous and valuable components can be a very coarse crushing to liberate the components (circuit boards, batteries etc.) as a whole followed by removal of the components by hand picking. It has to be noted that pre-processing of e-waste is not always necessary. Small, highly complex electronic devices such as mobile phones, MP3 players etc. can (after removal of the battery) also be treated directly by an end-processor to recover the metals. After removal of the hazardous and other special components described above, the remainder of the ICT, cooling or television devices can be further separated in the material output streams by manual dismantling or mechanical shredding and (automated) sorting techniques. Fractions are usually iron, aluminium, copper, plastic etc. It is of utmost importance that the generated output streams meet the quality requirements of the feed materials for the end-processors.

3. Final metal recovery: from output fractions after pre-treatment takes place at three main destinations. Ferrous fractions are directed to steel plants for recovery of iron, aluminium fractions are going to aluminium smelters, while copper/lead fractions, circuit boards and other precious metals containing fractions are going to e.g. integrated metal smelters, which recover precious metals, copper and other non-ferrous metals, while isolating the hazardous substances.

Scope and Importance:-

Recycling raw materials from end-of-life electronics is the most effective solution to the growing e-waste problem. Most electronic devices contain a variety of materials, including metals that can be recovered for future uses. By dismantling and providing reuse possibilities, intact natural resources are conserved and air and water pollution caused by hazardous disposal is avoided. Additionally, recycling reduces the amount of greenhouse gas emissions caused by the manufacturing of new products. It simply makes good sense and is efficient to recycle and to do our part to keep the environment green.

OUR GOAL IS SIMPLE: To provide customized designs and solutions to make the management of your IT Asset Disposition as efficient and cost effective as possible, so that you can focus on your core business.

Environmental priority: We represent a specialized division of the Green Industry. Our objectives are to create solutions with the lowest impact on our environment. That means, an absolute-zero landfill policy in addition to zero e-waste export policy

Data Security COMPLIANCY: A company's most valuable asset is often its information and data. Our process and systems are designed with this priority in mind, from the data destruction software we use, to the methods we practice.

Cost - Efficiency: We understand the state of the economy and the difficulty it entails. Our sales channels and networks are designed to bring you maximum recovery value.

Raw material / Capability

Our recycling plant is quite enough to handle and recycle 2000 metric tons of e-waste and scrap material per annual. Our basic raw material or e-waste (scrap) is as follows.

1. IT material:- Computer, laptops, main frames, printer, monitor, server, LCD, mother board, PCB Boards,HDD, Ram, cd rom, cables, network product, switches, router ETC

2. UPS / Batteries: - UPS, stabilizer, batteries (lead and acid), mobile and phone batteries ETC

3. Electronics equipment:- Electronics appliances, TV, washing machine, cooler, heater, video, air condition (A/C), refrigerator, Telephones, EPBX system, all other electronics and mechanical equipments ETC

4. Metal scrap: - Wire, cables, Iron scrap, copper material, aluminium scrap, steel, stainless steel (SS), lamination ETC.

Logistics:-

Green recycling ensures that only the best in the business will transport your material. We understand that using licensed professionals will increase efficiency and security and decrease risk of improper handling.


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